Products

Ultrasound is well known to have a significant effect on the rate of various processes in the food industry. Using ultrasound, full reproducible food processes can now be completed in seconds or minutes with high reproducibility, reducing the processing cost, simplifying manipulation and work-up, giving higher purity of the final product, eliminating post-treatment of waste water and consuming only a fraction of the time and energy normally needed for conventional processes. Several processes such as freezing, cutting, drying, tempering, bleaching, sterilization, and extraction have been applied efficiently in the food industry.

Among them, the application of ultrasonic cutting in food has become more and more extensive in recent years.

WANLI is a company of integrating R&D, production, sales, and service of food processing machinery and equipment. We are specializing in the research and manufacturing of high-tech food machinery, which provide a new mode of production for food companies. For example, ultrasonic food cutting machine, this equipment can cut various shapes for food, such as frozen food, sticky food, volatile food, easy moldy food, and tough food(such as sandwich cake bread, box cake, sliced bread, Swiss roll cake, date cake, etc.).

Ultrasonic Food processing is an efficient way to cut, slice, form, divert, align or transfer a variety of food products. The ultrasonic blade(s) vibrate at high-frequencies of 20 kHz, 30 kHz, or 40 kHz. This oscillating/vibration motion of the blades produces a nearly friction-free surface.

Sticking and build-up on the blade/tools are minimized.

Users have increased productivity by minimizing the production time previously lost cleaning the machinery. Others have discovered they can totally eliminate procedures necessary with conventional cutting, such as chilling the product before the cutting operations, or realigning the product after cutting prior to the packaging operation.

For ultrasonic food cutting applications embedded into automated production lines, we provide vibrating groups with different frequencies ranging from 20 to 60 kHz according to the end user’s requirements, keeping work safety and lack of noise during the manufacturing stage.

Ultrasonic cake is a high-capacity cutting machine for precise cutting of circular and rectangular product slices.

Wanli ultrasonic cutting machine outstanding, high-quality cutting, high-quality materials, cutting reliability, high cutting accuracy. The machine is due to the unique technology and the servo system thus achieves maximum results for fast and precise cutting.

ADVANTAGE:

1.multi-layer product cutting, can keep between the layers without string color
2.ultrasonic cutting advantages: fine incision, no chip, no stick knife
3.multi-function, multi-group cutting knife composition, suitable for product line use.
4.a wide range of cutting objects, frozen products, including cream products can be adapted
5.according to the customer’s needs to customize the product cutting model.

Frozen dough technology is a new bread technology developed in the late 1950s and is now quite popular in many countries and regions. Most of the industry currently uses traditional stainless steel knives to cut frozen dough. When the traditional stainless steel knife cuts the frozen dough, the temperature of the frozen dough is high. If the temperature is too low, the cutting will be laborious or everything will be broken. Therefore, the frozen dough needs to be cooled to the room temperature and then cut, which reduces the temperature. Cutting efficiency.

The Dough Ultrasonic Cutting Equipment developed not only provides a professional solution to the problems existing in the cutting of normal temperature foods, but also provides the most suitable solution for foods under extreme temperatures. Ultrasonic food cutting equipment uses ultrasonic technology to apply ultrasonic vibration to the blade for cutting. It can easily cut the frozen dough at minus 18 degrees without any external force, and there is no chipping.

Ultrasonic knife blade vibrating at an ultrasonic frequency can easily slice through the material to be cut quickly and precisely without leaving behind any residue in the form of particles.

Ultrasound has been used for years for cutting finished products. The swinging, cold cutting sonotrode reduces resistance in the cutting process and even cleans itself off residue when used with baked goods, energy bars, cheese, pizza, etc.

The result: smooth, reproducible cutting surfaces without deformation and thermal damage of the product.

Ultrasonic cake cutting systems provide a new approach to cutting, slicing, and automatically turning to handle a variety of foods, making the production process, waste minimization and maintenance costs the lowest.

WANLI Automatic Ultrasonic Nougat Cutter

Ultrasonic Nougat cutter is mainly used for cutting equipment of all kinds of pastries, nougat, candy, one ideal equipment designed by our factory. This ultrasonic nougat cutter machine, Flat incision, and uniform size. Especially suitable for supporting the use of pastry room. The machine is featured by simple operation, discharging fast, low attrition rate. Not only can reduce the operation time of workers, but also greatly improve the efficiency of the whole production.

WANLI Ultrasonic Rectangular Cake Slicer

Wanli standard ultrasonic rectangular cake slicer machine is equipped with 2 horizontal blades and 3 vertical blades, the total width of cross-cutting blade is 600mm, the total width of slitting blade is 900mm. It can cut cakes of 400mmX600mm in standard baking tray. Enter the parameters through the control screen to cut the cake into squares of any size.

If your baking tray is not a standard baking tray, then our Wanli ultrasonic rectangular cake slicer can be customized and set according to your different needs.

The key to ultrasonic cutting is “cutting”, not “cutting” of unconventional machine tools. Figuratively speaking, ultrasonic cutting is like using scissors to cut paper or using a knife to cut leather, it does not produce debris of the workpiece. Compared with conventional “cutting and cutting”, ultrasonic cutting head can apply 20 ~ 30kHz vibration energy on the scissors or cutter to help open the molecular structure inside the material. Because of this feature, the cutting tool can cut the material more easily, and the cutting speed is much higher than the traditional milling.

Ultrasonic cake slitter machine to reduce the friction between the blade and food resistance, it makes the blade cut very smooth, clean. And it can reduce the debris of the food during cutting, thus reducing the downtime to clean up the production system, thus greatly improving the production efficiency.

Ultrasonic food slitter machine main application areas, suitable for a variety of food cutting, including such as cheese, cake (mousse cake) and bread, pizza, nuts, dried fruit, candy and other different hardness of food.

Ultrasonic cutting machines have extremely high precision, which can better meet various cutting constraints in industrial environments. The ultrasonic cutter is small in size, convenient and flexible, and can be combined with automatic equipment to achieve the purpose of cutting food at any angle and obtain the ideal food shape to the greatest extent.

The automatic ultrasonic Slitter features easy changeover of bar pitches, control or elimination of edge trims and easy operation. Wanli spreaders are endless belt with silicone coating that separates the product after the slitting. Ultrasonic slitter machine has high speed guillotine features an easy change blade, high speed servo drive for accurate cut lengths . Ultrasonic guillotine is idel for muesli, granola and protein bars to allow for gaps between products with chocolate coatings and sticky products.

​The traybake format, one of the most common in the bakery sector, demands superior clean cuts, and our ultrasonic cutting machines are ideal for ensuring that the delicate pieces are consistently perfect. Whether your traybakes require square, rectangular or triangular cuts, or perhaps all three, our robotic systems can cater for this.

From shortbreads to brownies to flapjacks, we have developed traybake slicing machines that deliver high speed and high quality precision cutting. As each machine is fully programmable and configurable, you can use just one machine for all of your product and portion variations.

Ultrasonic cake is a high-capacity cutting machine for precise cutting of circular and rectangular product slices.

Wanli ultrasonic cutting machine outstanding, high-quality cutting, high-quality materials, cutting reliability, high cutting accuracy. The machine is due to the unique technology and the servo system thus achieves maximum results for fast and precise cutting.